Bitumen Emulsion Plant

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capacity: 10 m2/h


Full Automatic Bitumen Emulsion System

1. COLLOID MILL (10 m3/hour) 1
2. FOAM TANK (5 m3) 1
3. BITUMEN FEEDING PUMP 1
4. FOAM LYE SYSTEM 1
5. PIPE NETWORK AND EQUIPMENTS 1
6. CONTROL PANEL SYSTEM 1
7. CHASSIS 1


FOAM TANK(1 pieces)
a) Frame
- Box profile
- Capacity : 5 m3
- Tank body will be produced of 3 mm AISI 304 stainless steel plate
- The welded connections will be manufactured with appropriate stainless stell TIG welding

b) Heating
- 2’’ stainless steel pipe
- Oil input and output pipes will be 1’’ DN50, PN16, DIN 2633
- Tightness test will be done 6 bar pressure.
c) Mixing System
- 3 kW 60 d/min rpm mixing motor
- Drive will be provided with sprockets
- Imperviousness will be obtained at beddings.
- Bearings will be SKF or FAG.
- The Fixed wings at exteriror walls will be mounted so that dispersion will be increased and a homogeneous structure will be provided.
d) Heat displays will be digital and analogue and two outlets will exits.

- Bitumen pump capacity will be as max. 8 m3/h bitumen pumping
- Will be 7,5 kW 400 r/min reducer motor coupled.
- Bitumen counter will be 10 m3/h capacity system.

a) Pipes
- Will be steel drawn pipes DIN 171175 (DN200, DN150, DN100, DN80, DN65, DN25)
- Mill line will be manufactured as 1.5’’ inner pipe, 2’’ out jacket pipe.
- Jacket pipes will be welded connection under TSE standarts.
- Jumper pipes will be established from appropriate points of 0,5’’.
b) Compensatories
- DN 50, DN 80, PN 16 200°C
c) 3 ways and 2 ways valves with heating
- Complied to TSE standarts.
- Will provide the conditions of working under high pressure (16 bar) and heat (230 °C)
d) Hot Oil Valves
- KLINGER or THERMO branded hot oil valve. Heat resistant.
- Will be DN 25 PN16, DN65 PN16, DN50 PN16
e) Filter
- Will be with 3 mm wire interior reservoir and it will be cleanable often and easy.
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The panel will be in type of compiled to IC standarts.